Purpose of this Role: The candidate will be responsible for increasing productivity based on scientific time studies for the fabrication industry. His main task is to measure the work and efforts required to execute the work and prepare estimation sheets of all resources required focusing on cost and time.
- Identify and Eliminate bottlenecks in each stage of operation by carrying out value stream mapping and scientific time studies based on Most and balancing lines for optimization of resources and output.
- To study and analyze each manufacturing operation in detail and identify 8 type of wastes in production line (Muda, Mura ,Muri ) . Eliminate all type of wastes by training and implementing manufacturing methodology based on LEAN principle
- Training and aggressively driving continuous improvement projects across plant by implementing Kaizen, Pokayoke , Kanban , JIT , TPM, modification in layout , low cost automation , mechanization , automation etc .
- Undertake assignments as both Industrial as well as Method engineering expert for consistent and systemic improvement in plant performance and optimum utilization of all resources with minimum wastages.
- Conduct time studies on shop floor,create cycle time and cost models for operations and establish production norms to establish database and monitor estimated vs actual performance of all resuource at plant impacting cost and delieveries .
- Assist all improvement projects under Kaizen, Suggestion scheme and all initiatives supporting Cost / Cycle time reduction including m/c or process selection.
- Lead teams for running successful operations, executing projects, transfer & absorption of technology and meeting objectives in tough situations and facilitate new product development, new technology implementation and enhance existing technology’s manufacturing methods and tools of lean manufacturing and six sigma.
Required Skills and Experience
Candidate should have 10+ years of experience in process excellence, lean manufacturing, six sigma, operations & quality management and project management.
Must have competencies
BE in Industrial Egineering from reputed college
Profeciency in MOST , LEAN , IED and ,MED Principles /Techniques
10+ Years experience of establishing and opimization of production and capacity , cost and cycle time reduction through tme studies , value stream mapping , debottlenecking , line balancing , low cost automation, mechanization in reputed OEM Auto Industry or renowned Tier 1 suppleir
8+ years of hands on experience of leading transformation projects will be added advantage
Ability for detailing , high analytical aptitude and expert in analysis of data
|Education||BE in Industrial Egineering from reputed college|